A microrobot on a U.S. penny, showing scale. | Source: Michael Simari, University of Michigan

Researchers at the University of Pennsylvania and the University of Michigan have created what they claimed are the world’s smallest fully programmable, autonomous robots. The robots are microscopic swimming machines that can independently sense and respond to their surroundings, operate for months, and cost just a penny each.

Barely visible to the naked eye, each robot measures about 200 by 300 by 50 micrometers. This makes them smaller than a grain of salt. Operating at the scale of many biological microorganisms, the robots could advance medicine by monitoring the health of individual cells and manufacturing by helping construct microscale devices.

Similarly, researchers at the Technical Institute of Physics and Chemistry of the Chinese Academy of Sciences recently reported using multi-material, multi-module microrobot to grasp objects as small as cells. Using femtosecond laser direct writing to pattern and integrate different materials at the micrometer scale, their hand-shaped system can grab, carry and release objects that single-material systems cannot achieve.

Powered by light, the robots carry microscopic computers. They can be programmed to move in complex patterns, sense local temperatures, and adjust their paths accordingly.

Described in Science Robotics* *and Proceedings of the National Academy of Sciences (PNAS), the robots operate without tethers, magnetic fields, or joystick-like controls from the outside, making them the first truly autonomous, programmable robots at this scale, said the researchers.

“We’ve made autonomous robots 10,000 times smaller,” said Marc Miskin, assistant professor in electrical and systems engineering at Penn Engineering and the paper’s senior author. “That opens up an entirely new scale for programmable robots.”

Miskin on breaking the sub-millimeter barrier

The final stages of microrobot fabrication deploy hundreds of robots at once. The tiny machines can then be programmed individually or en masse to carry out experiments. | Source: Maya Lassiter, University of Pennsylvania

For decades, electronics have gotten smaller and smaller, but robots have struggled to keep pace,” said Miskin. “Building robots that operate independently at sizes below one millimeter is incredibly difficult. The field has essentially been stuck on this problem for 40 years.”

The forces that dominate the human world, like gravity and inertia, depend on volume. Shrink down to the size of a cell, however, and forces tied to surface area, like drag and viscosity, take over.

“If you’re small enough, pushing on water is like pushing through tar,” said Miskin.

In other words, at the microscale, strategies that move larger robots, like limbs, rarely succeed. “Very tiny legs and arms are easy to break,” Miskin noted. “They’re also very hard to build.”

So the University of Pennsylvania team had to design an entirely new propulsion system, one that worked with — rather than against — the unique physics of locomotion in the microscopic realm.

Researchers make the robots swim

A projected timelapse of tracer particle trajectories near a robot consisting of three motors tied together. | Source: Lucas Hanson and William Reinhardt, University of Pennsylvania

Large aquatic creatures, like fish, move by pushing the water behind them. Thanks to Newton’s Third Law, the water exerts an equal and opposite force on the fish, propelling it forward.

The new robots, by contrast, don’t flex their bodies at all. Rather, they generate an electrical field that nudges ions in the surrounding solution. Those ions, in turn, push on nearby water molecules, animating the water around the robot’s body.

“It’s as if the robot is in a moving river,” says Miskin, “but the robot is also causing the river to move.”

The robots can adjust the electrical field that causes the effect, allowing them to move in complex patterns and even travel in coordinated groups, much like a school of fish, at speeds of up to one body length per second.

And because the electrodes that generate the field have no moving parts, the robots are extremely durable. “You can repeatedly transfer these robots from one sample to another using a micropipette without damaging them,” said Miskin.

Charged by the glow of an LED, the robots can keep swimming for months on end.

University of Michigan researchers give the robots brains

The robot has a complete onboard computer, which allows it to receive and follow instructions autonomously. | Source: Miskin Lab, Penn Engineering; Blaauw Lab, University of Michigan

To be truly autonomous, a robot needs a computer to make decisions, electronics to sense its surroundings and control its propulsion, and tiny solar panels to power everything, and all that needs to fit on a chip that is a fraction of a millimeter in size. This is where David Blaauw’s team at the University of Michigan came into action.

Blaauw’s lab holds the record for the world’s smallest computer. When Miskin and Blaauw first met at a presentation hosted by the Defense Advanced Research Projects Agency (DARPA) five years ago, the pair immediately realized that their technologies were a perfect match.

“We saw that Penn Engineering’s propulsion system and our tiny electronic computers were just made for each other,” recalled Blaauw. Still, it took five years of hard work on both sides to deliver their first working robot.

“The key challenge for the electronics,” says Blaauw, “is that the solar panels are tiny and produce only 75 nanowatts of power. That is over 100,000 times less power than what a smart watch consumes.”

To run the robot’s computer on such little power, the Michigan team developed special circuits that operate at extremely low voltages and bring down the computer’s power consumption by more than 1,000 times.

Still, the solar panels occupy the majority of the space on the robot. Therefore, the second challenge was to cram the processor and memory to store a program in the little space that remained.

“We had to totally rethink the computer program instructions, condensing what conventionally would require many instructions for propulsion control into a single, special instruction to shrink the program’s length to fit in the robot’s tiny memory space,” Blaauw said.

Robots that sense, remember, and react

A microrobot, fully integrated with sensors and a computer, is small enough to balance on the ridge of a fingerprint. | Source: Marc Miskin, University of Pennsylvania

What these innovations made possible is the first sub-millimeter robot that can actually think, said the researchers. They said that, to their knowledge, no one has previously put a true computer, including a processor, memory, and sensors, into a robot this small. That breakthrough makes these devices the first microscopic robots that can sense and act for themselves, the team asserted.

The robots have electronic sensors that can detect the temperature to within a third of a degree Celsius. This lets robots move toward areas of increasing temperature or report the temperature — a proxy for cellular activity — allowing them to monitor the health of individual cells.

“To report out their temperature measurements, we designed a special computer instruction that encodes a value, such as the measured temperature, in the wiggles of a little dance the robot performs,” said Blaauw. “We then look at this dance through a microscope with a camera and decode from the wiggles what the robots are saying to us. It’s very similar to how honey bees communicate with each other.”

The robots are programmed by pulses of light that also power them. Each robot has a unique address that allows the researchers to load different programs on each robot. “This opens up a host of possibilities, with each robot potentially performing a different role in a larger, joint task,” Blaauw added.

Microrobots only the beginning, say researchers

Future versions of the robots could store more complex programs, move faster, integrate new sensors or operate in more challenging environments, said the researchers. In essence, the current design is a general platform: Its propulsion system works seamlessly with electronics, its circuits can be fabricated cheaply at scale, and its design allows for adding new capabilities.

“This is really just the first chapter,” Miskin said. “We’ve shown that you can put a brain, a sensor and a motor into something almost too small to see, and have it survive and work for months. Once you have that foundation, you can layer on all kinds of intelligence and functionality. It opens the door to a whole new future for robotics at the microscale.”

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