Schematic diagrams of the nanostructure and magnetic domain structure of a conventional amorphous soft magnetic ribbon (left) and the newly developed ribbon (right). The central graph demonstrates that these structural controls reduce core loss by more than 50%. Credit: Hossein Sepehri-Amin, National Institute for Materials Science; Tadakatsu Ohkubo, National Institute for Materials Science; Satoshi Okamoto, Tohoku University; Takeshi Ogasawara, National Institute of Advanced Industrial Science and Technology

A research team from NIMS, Tohoku University and AIST has developed a new technique for controlling the nanostructures and magnetic domain structures of iron-based soft amorphous ribbons, achieving more than a 50% reduction in core loss compared with the initial amorphous material.

The developed material exhibits particularly high performance in the high-frequency range of several tens of kilohertz—required for next-generation, high-frequency transformers and EV drive power supply circuits. This breakthrough is expected to contribute to the advancement of these technologies, development of more energy-efficient electric machines and progress toward carbon neutrality.

The research is published in Nature Communications.

Amid rapid growth in power consumption by AI-focused data centers, electric vehicles and other applications, efficient energy use has become a critical challenge.

In power electronics—the technology that converts and supplies electricity—the performance of soft magnetic materials used in transformers, inductors and other components is key to improving their efficiency. Soft magnetic materials are metallic materials that respond quickly to external magnetic fields, and this fast response should be with minimum energy loss.

However, as power electronics operate at increasingly higher frequencies, energy losses in these materials have grown, posing a serious efficiency challenge.

Key findings

The joint research team developed a new technique for precisely controlling the nanostructures and magnetic domain structures inside iron-based soft amorphous ribbons.

Using this technique, they achieved a reduction in core loss of more than 50% compared with the initial amorphous ribbons, particularly in the high-frequency range of up to several tens of kilohertz required for applications such as high-performance transformers and EV drive power supply circuits.

Future outlook

The research team plans to fabricate prototype devices such as transformers using the newly developed material and to test its integration into actual power conversion circuits.

More information: Ravi Gautam et al, Ultra-low core loss in Fe-enriched soft magnetic ribbons enabled by nanostructure and high-frequency domain engineering, Nature Communications (2025). DOI: 10.1038/s41467-025-63139-1

Citation: Iron-based magnetic material achieves major reduction in core loss (2025, December 4) retrieved 4 December 2025 from https://phys.org/news/2025-12-iron-based-magnetic-material-major.html

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