New microdevices developed at the University of Surrey give researchers their first-ever look inside a battery while it is running – opening the door to safer, smarter and more sustainable energy storage.

These advanced tools allow scientists to observe chemical and structural changes in real-time as the battery operates, helping them better understand why batteries lose power, overheat or fail. For example, they can monitor the nanoscale surface morphology – the tiny structural features on a battery’s surface that change as it charges and discharges – analyse the interfacial composition, detect the atomic-level mass changes, and identify gas formation.

The research team has also built a series of “mini lab-on-a-chip” systems that can rapidly test new battery materials and designs, im…

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